Hot melt socket fusion welding machine

1. The main components of the socket fusion welding machine are made of pure aluminum. It is 2. lighter, smoother and stronger than foundry and steel molds.

2. Using electrostatic spraying technology, the surface of the machine is colorful, smooth and not easy to damage.

3. The main components are imported hydraulic power units, which can reduce maintenance costs and effectively prolong the service life of hydraulic power units.

4. It is packed in colorful cartons, which is not only convenient for access, but also has the characteristics of beautiful appearance and firm structure.

Description

A hot melt socket fusion welding machine is a welding equipment specially used for the connection of thermoplastic pipes and fittings. It uses hot melt butt welding technology to transfer the heat of the heating plate to the welding surface of the upper and lower plastic heating parts through electric heating method to melt the surface. ‌ Subsequently, the heating plate is quickly withdrawn, and the upper and lower heating parts are heated and the molten surfaces are fused, solidified, and integrated into one, thereby completing the welding process.

Application characteristics

‌This welding method is widely used in the connection of HDPE Pipe. The design and manufacture of the Hot melt socket fusion welding machine consider various factors to ensure the stability of the welding process and the quality of the welded joints. ‌ For example, it has an automatic IC closed-loop design, which can automatically detect and judge a variety of welding faults, and prompt the corresponding alarm code. At the same time, it can also print out the actual welding parameters in real-time, which is convenient for archiving and analysis. ‌ In addition, the design of the pipe fitting connection conversion plug has also been improved, which reduces the change in resistance value caused by poor contact during connection, and avoids the deviation of the actual welding parameters caused by the change in resistance value. ‌ These functions together ensure the reliability and efficiency of the Hot melt socket fusion welding machine.

Working principle of Hot melt socket fusion welding machine

When using a Hot melt socket fusion welding machine for welding, you first need to load the slips that match the pipe specifications into the frame and prepare enough supports to ensure that the pipe to be welded can be at the same height as the center line of the frame and can be easily moved. Then set the heating plate temperature, usually between 200 and 230℃ (the specific temperature is subject to the data provided by the manufacturer), turn on the welding machine power, turn on the heating plate, milling cutter, and oil pump switches, and test run. During the welding process, clean the dirt on the connection surface of the pipe, mark the insertion depth, and scrape off its surface; fix the pipe on the frame, put the electric fusion pipe fitting on the pipe; straighten the parts to be connected to ensure that they are on the same axis; turn on the power to heat and melt the pipe and the electric fusion pipe fitting; after cooling, the connection parts achieve a beautiful, fast, and strong welding effect.

Advantages

1. Environmental protection: Hot melt socket fusion welding machine does not use solder during the welding process, so it is more environmentally friendly and safe, and also saves solder costs. This welding method avoids the use of harmful substances, is environmentally friendly, and also reduces production costs.

2. Production efficiency: The production efficiency is high because it can complete the welding process quickly. Specifically, it can be welded at low temperatures, saving the time of film removal, and also reducing the time of scraping the paint skin, thereby improving production efficiency. In addition, the process of hot melt welding is faster and more efficient than the soldering process. ‌

3. Welding reliability: The welding quality of the Hot melt socket fusion welding machine is reliable, the product consistency after welding is good, there is almost no gap between the wires, the resistance deviation is small, the tension is stable, and the thickness is controllable. This welding process is mature and reliable, which is convenient for realizing intelligent production lines. At the same time, the welding process can be monitored, including the monitoring of welding current, time, pressure, deformation, record preservation, and data traceability. ‌

4. Ease of operation: The operation of the Hot melt socket fusion welding machine is simple and convenient,